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54L HoCo Polystyrene Box

54L HoCo Polystyrene Box
54L HoCo Polystyrene Box
54L HoCo Polystyrene Box
54L HoCo Polystyrene Box
54L HoCo Polystyrene Box
54L HoCo Polystyrene Box
54L HoCo Polystyrene Box
54L HoCo Polystyrene Box
54L HoCo Polystyrene Box
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54L HoCo Polystyrene Box

Available Options

Internal dimensions: 515mm (20.3") x 350mm (13.8") x 300mm (11.8") / 54.08 litre (95.16 pints) capacity.

External dimensions: 564mm (22.2") x 400mm (15.7") x 352mm (13.9")

Wall Thickness: 25mm (1")

Single HoCo polystyrene boxes are despatched in a cardboard outer.

If multiple HoCo polystyrene boxes are purchased, there is the option of selecting cardboard outers.

*All prices include free P&P to Mainland UK (excluding Highlands and islands). See delivery tab for more details.

(HoCo stands for Hot or Cold - to insulate and protect your hot or cold products.)

Did you know?

- Our EPS boxes are designed to be durable and to be reused time and again.

- Expanded Polystyrene (EPS) is one of the most cost effective and efficient insulating materials on the market.

- Our boxes come with secure lids and finger 'grooves' and are stackable for easy storage.

- We can create boxes with bespoke logos, (tooling costs apply). 

- We also offer food-grade bags (click HERE to see them) and ice packs, to keep your products cooler for longer. (Conduct your own delivery trials, to check the temperature and freshness of products on arrival.)

- Did you know that EPS is 100% recyclable? We offer in-house recycling here at Custompac, (providing that boxes are returned to us clean and contamination free).  

- Pop your email address in the package you're returning to us... and as a thank you, we will send you a voucher code worth 5% of the value of the product returned, for you to use on your next Custompac purchase. 

Click HERE to find our address.

Gel Sheets - containing an industry leading formula, so your products stay cooler for longer.

They come pre-filled and are completely food safe. They do not stick together when frozen and have high quality seals. Simply freeze and use!

* As all kinds of factors can impact on internal box temperature, (weather, delivery method, products packed, etc.) we recommend trialling ice packs first, to guarantee freshness.

Recommended size for this box: 750g sheet - Dimensions: 280mm (11") x 345mm (13.6")

Sorbafreeze Ice Sheets - one of the most convenient and easy to use chilled packaging solutions on the market today.

  • Optimal temperature control for up to 48 hrs
  • Guaranteed never to leak
  • Re-usable (if no food / product contamination)
  • Food Safe – Fully compliant with all European Food Safety Agency Standards
  • Ultra-compact for minimal storage space.

* As all kinds of factors can impact on internal box temperature, (weather, delivery method, products packed, etc.) we recommend trialling ice packs first, to guarantee freshness.

Recommended size for this box1000g Sheet - Dimensions: 420mm (16.5") x 290mm (11.4") / No. of cells per sheet - 24 (6x4) / Capacity - 1000g


Easy to use in 3 simple steps

1. Soak the Sorba-Freeze pads for 10 minutes in fresh water
Tip: Use warm water and agitate to maximise expansion of cells/blocks

2. Freeze the hydrated Sorba-Freeze pads as low as minus 40°C

Tip: Place plastic film or waxed paper between sheets or blocks of Sorba-Freeze

3. Add the frozen Sorba-Freeze pads to your packaged products

4. Finally, enclose your produce with Sorba-Freeze pads in our insulated polystyrene boxes.


  • Frozen sheets should be placed above your product (fabric side down), as cold sinks downwards. To keep cold for longer periods place another Sorba-Freeze sheet under your product.
  • When freezing place plastic film or waxed paper between layers of Sorba-Freeze and always stack them silver laminate to fabric. (Remove plastic film before use.)
  • Sorba-Freeze packs stay solid when defrosting occurs. They may be re-frozen and reused except where they have been subjected to product leakage which could hold harmful or dangerous bacteria
  • Do not place on bare metal until frozen.
  • CAUTION: Freezing pads below minus 15°C may burn uncovered skin.

Polystyrene HoCo Boxes...
are designed to be durable and last for years. However, if you feel they have come to the end of their life as a cool box, they don't need to end up in land fill. EPS boxes are 100% recyclable (providing they are contaminant free) and they also have loads of alternative uses!

  • Planters for the garden. Our boxes are deep and perfect for carrots, leeks, and mushrooms!
  • Break into big chunks and place in the bottom of window boxes, pots, tubs or hanging baskets, under the compost to help with drainage and prevent frozen roots in Winter!
  • Break into tiny pieces and incorporate into garden compost to improve aeration and drainage.
  • Take on a picnic to keep your food hot or cold!
  • Homemade hedgehog / cat house.
  • A box for transporting valuables when moving house - EPS is a great shock absorber.
  • Junk modelling with the kids!

How Do You Reuse Yours?
Send us any pictures to and as a thank you, we'll send you a voucher code!
OR, if you'd like to recycle your EPS (contaminant free!), we'll be happy to have it back to recycle, here in Castleford.

Please let us have details of the waste that you would like to have recycled, including approximate volume and some photos if possible, so we can ensure that the material can be reintroduced into our system.

You can get in touch by...
Visiting: Our CONTACT page.
Calling: 01977 519339

To find out more about recycling at Custompac, click HERE

We provide delivery to the UK Mainland from Monday to Friday. Delivery times below are from day of despatch.

In the unlikely event that your goods arrive damaged, DO NOT ACCEPT DELIVERY the goods will be returned to us where a replacement can be despatched or a refund issued. If the goods are accepted damaged, no replacement or refund will be issued. Also ensure that someone is available at the given delivery address to sign for the goods. Please be clear on these points before ordering.

Please note that the free delivery is to
(excluding Scottish Highlands & Islands).
If you are unsure whether any of the delivery options below are applicable to you please contact us directly.
Please contact us if you live in the following areas, as an additional surcharge is required for delivery to the following postcodes:

  • Scottish Highlands & Islands - AB (ALL), DD (ALL), FK17-21, G83, HS1-9, IM (ALL), IV (ALL), KA27-28, KW0-17, PA20-78, PH (ALL), PO30-41, ZE (ALL)
  • Scottish Islands - 2-5 day delivery
  • Northern Ireland - BT (ALL)
  • Please note: it may not be possible to post larger products to the above areas, due to delivery restrictions. Please contact us if you are unsure on 01977 519339.

    International deliveries should enquire first before placing an order.
    Please note that we classify the Channel Islands as an International destination.

    Your direct contact at Custompac is Kathy Ellis who can be reached on 01977 519339 or email

    Yes, it’s not a problem to collect. Find us HERE. Please note that collections are only possible during normal working hours: 
    Monday-Friday: 08:00-16:30
    Saturday & Sunday: Closed